An innovate metal forming process has been developed for manufacturing quality, durable and cost efficient
gears for high volume production. In this paper, the development of Cold Formed Gears (CFG) will be
presented along with their suitable applications. The manufacturing technique and equipment will be
introduced as well as the advantages and limitations. Applicable materials and heat treatment practices will
also be discussed. Gear tooth inspection charts will be presented and compared to conventional
manufacturing methodologies.